Parallel Manipulators Towards New Applications by Huapeng Wu - HTML preview

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j 1

=

P =

...

W

⎥ ,

(11.4)

n

W P

1

W

W P

n n

j j ⎟⎥

j 1

=

⎠⎦

pT 0T 0T

i

P = ⎢ 0T

pT

0T

i

i

⎥ ,

(11.5)

T

T

T

0

0

pi ⎥⎦

where PW is a 3 n × 9 matrix, P i ( i =1, …, n) is a 3 × 9 matrix, and bW and vW are 3 n × 1 vectors.

Hence, an acceptable minimizer of Eq. (10.1) is

R =

( ÔPF R) ,

(12.1)

ˆR = [ˆr ˆr ˆ T

1

2

3

r ] ,

(12.2)

⎡ˆ1r

−1

⎢ˆ ⎥

T

T

r = P P

P

b +

2

⎢ ⎥ ( W W )

W ( W

vW ) ,

(12.3)

⎢ˆ

r

3 ⎦

148

Parallel Manipulators, Towards New Applications

where the vectors ˆ1r , ˆ2r and ˆ3

r are estimates of the orthonormal vectors r1, r2 and r3.

Regarding the meaning of the orthogonal polar factor, note that given a 3 × 3 matrix A

whose polar decomposition is A = QM, where Q is an orthogonal 3 × 3 matrix and M is a

symmetric and positive definite 3 × 3 matrix, then OPF(A) = Q. Providing that matrix TW

P

W

P

is well conditioned (i.e. if rank(PW) = 9), then Eqs. (12) admit a unique solution

corresponding to the actual orientation of the manipulator platform.

4.2.1 Uniqueness of the solution and computational issues

According to Eqs. (12), the actual platform orientation can be found if rank(PW) = 9. In order

for PW to have full rank, a minimum of nine leg variables need to be measured. However,

this may not be sufficient. Indeed, due to matrices W i and P i ( i = 1, …, 6), matrix PW is dependent on the given manipulator geometry and on the configuration (which is known by

measurements). As a matter of fact, special manipulator configurations may exist for which

rank(PW) < 9. In practice, for given manipulator geometry and for selected sensor layout, a-

priori study of the rank of PW is required in order to prevent the method to fail. In cases

where the drop of rank (which may be caused not only by special configurations and a

special manipulator geometry, but also by the availability of less than nine joint-sensor

measurements) is not too drastic, a number of remedies that rely on the mutual dependency

of the components of R exist, which make it possible to find the actual manipulator

orientation. A first trick (trick 1) consists in circumventing the rank deficiency by solving

Eqs. (11) for a reduced number of unknowns only (whose number cannot be greater than the

rank of PW) and by calculating the remaining ones via the proper orthogonality conditions.

As an example, note that the solution of Eqs. (11) for the components of ˆ1r and ˆ2r only, and

the a-posteriori evaluation of the components of ˆ3

r via the three linear equations ˆr ⋅ ˆ

1

3

r = 0 ,

ˆr ⋅ ˆ

2

3

r = 0 and

ˆ

det(R) = +1, requires rank(PW) ≥ 6 only. A second trick (trick 2) consists in

restoring the rank of PW by considering, in addition to the points Pi ( i = 1, …, n) of the

instrumented legs, additional virtual points Pk ( k > n) depending on the Pi’s themselves such

that pk = pi × pj and ( bk + vk) = ( bi + vi) × ( bj + vj), ( ij; for i, j = 1, …, n). As an example note that whenever the third components of the vectors pi’s are zero for all points Pi ( i = 1,

…, n), then rank(PW) ≤ 6. In this case, the rank of PW can be restored to 9 by adding an

appropriate number of virtual points as defined above. A third last trick (trick 3) consists in

circumventing the rank drop of PW by solving the rank deficient least-squares problem

given by Eqs. (11) via a method based on the singular value decomposition (SVD) of PW

(Golub & Van Loan, 1983). Among the three remedies, trick (3) is the most general (it does

not require a-priori knowledge of the structure of PW), rather accurate, but it is also the most

computationally intensive; trick (2) is quite general (it requires some a-priori knowledge of

the structure of PW) and quite computationally efficient, but it is the most inaccurate; trick

(1) is the less general (it requires a-priori knowledge of the full structure of PW), it is quite

accurate and quite computationally efficient.

4.3 A novel method for the manipulator actual configuration determination

As described in sub-section 4.2.1, the effectiveness of the general method relies upon the

good conditioning of PW. A very practical sensor layout which both guarantees that the rank

of PW is independent of manipulator configuration and greatly simplifies the solution of the

DPA is the set { n-RRP} ( n ≥ 3). With this sensor layout, the DPA problem described by

Eqs. (10) is reduced to

Robust, Fast and Accurate Solution of the Direct Position Analysis of

Parallel Manipulators by Using Extra-Sensors

149

min RP B V ,

F

R

(13.1)

subject to R TR = 1 and det(R) = +1,

and

c = b + v R p ,

(13.2)

where p, b and v are the following 3 × 1 mean vectors

1 n

p = ∑ pj ,

(13.3)

n j=1

1 n

b = ∑ bj ,

(13.4)

n j=1

1 n

v = ∑ ljvj ,

(13.5)

n j=1

and P, B and V are the following 3 × n matrices

P = [ ′

p

...

1

n

p ] ,

(13.6)

B = [ b′ ... b

1

n ] ,

(13.7)

V = [ ′

v

...

1

n

v ] , (13.8)

which are formed, respectively, by the 3 × 1 vectors pi = ( pi p), bi = ( bi b) and

vi = ( vi v). It is worth highlighting that the quantities p, b, P and B depend only on the manipulator geometry, while v and V depend also on the manipulator configuration. As

usual, the notation ║A║F appearing in Eq. (13.1) is used to indicate the Frobenius norm of

matrix A. Equations (13) show that if the center Op of the mobile frame Sp is chosen as the

centroid of points Pi ( i = 1, …, n), i.e. p = 0, then the orientation and the position problems are decoupled, i.e. c = ( b + v).

Following the procedure based on the ULS estimate which was described in section 4.2, an

acceptable minimizer R of the CLS problem described by Eq. (13.1) is

R =

( ÔPF R) ,

(14.1)

−1

ˆR = (B + V) T

P ( T

PP ) .

(14.2)

However, for the set { n-RRP} ( n ≥ 3), the optimal solution of Eq. (13.1) can be found in

closed-form. Indeed, the CLS problem described in Eq. (13.1) is well known in computer

vision (Umeyama, 1991) and admits the following solution

150

Parallel Manipulators, Towards New Applications

=

⎡diag (1,1,det(

))⎤

T

R U

US

S ,

(15.1)

where U and V are the 3 × 3 matrices coming from the SVD of the cross-covariance matrix

C (B V) T

=

+

P .

(15.2)

That is, C = UDS T (UU T = SS T = 1 and D = diag( d 1, d 2, d 3), d 1 ≥ d 2 ≥ d 3 ≥ 0). The unique solution given by Eq. (15) does not require the full rank of C (Umeyama, 1991). As a matter

of fact, the actual platform orientation can be computed whenever rank (C) ≥ 2.

The solution given in Eq. (15) is different from that proposed in (Baron and Angeles, 2000)

R = OPF(C) ,

(16)

which is the solution of the orthogonal Procrustes problem (Golub & Van Loan, 1983)

obtained from the CLS problem of Eq. (13.1) by relaxing the constraint det(R) = +1.

4.4 Comparison of different DPA methods in terms of accuracy and computational

efficiency

Among the different solution methods represented by equations (14), (15) and (16), only

Eqs. (15) always provides the exact minimum of the CLS problem given by Eq. (13). Thus,

only the solution given by Eqs. (15) always corresponds to the actual platform orientation

and is the most accurate. Indeed, the solutions given by Eqs. (14) and Eq. (16) do not

guarantee the proper orthogonality (det(R) = +1) of matrix R. This is rather risky since

Eqs. (14) and Eq. (16) may fail to give the correct rotation matrix (corresponding to the

actual manipulator configuration) and may give a reflection instead when the sensor

readouts are affected by measurement errors (this drawback is more severe the larger the

measurement errors are). Between the solutions given by Eqs. (14) and Eq. (16), the former is

the least accurate. Indeed, Eqs. (14) do not even minimize Eq. (13.1) (Eqs. (14) can be a viable

good estimate of the solution in cases where measurement errors are rather small only).

Moreover, due to the matrix inversion operation, note that Eqs. (14.2) requires matrix P to

have full rank. This is not the case whenever points Pi’s ( i = 1, …, n) are coplanar. In such

instances, as already described in section 4.2.1, to obtain the solution of Eq. (14.2) it is

necessary to resort to either trick (2), which however leads to a rather inaccurate solution, or

trick (3), which however implies a large computational effort.

In terms of computational efficiency, it is worth highlighting that the solution represented

by Eqs. (15) requires the calculation of the SVD of a 3 × 3 matrix, while the solutions

represented by equations (14) and (16) require the calculation of the polar decomposition

(PD) of a 3 × 3 matrix. In general the algorithms available for the computation of the PD are

more efficient than those available for the computation of the SVD. However, when 3 × 3

matrices are of concern, fast and robust solutions of the SVD exist which require fewer

calculations than those required by the PD of 3 × 3 matrices. As a matter of fact, the SVD of a

3 × 3 matrix can be obtained via non-iterative algorithms. As an example, an improved

version of the algorithm presented in (Vertechy & Parenti-Castelli, 2004), which is based on

the analytical solution of the cubic equation, requires only 150 multiplications/divisions, 88

sums/subtractions, 5 square root evaluations and 4 trigonometric evaluations to obtain the

full SVD. Conversely, the algorithms available for the PD are iterative. In particular,

considering the most well known and adopted algorithms, the PD of 3 × 3 matrices via the

routine proposed in (Dubrulle, 1999) requires (87 + k D⋅78) multiplications/divisions,

Robust, Fast and Accurate Solution of the Direct Position Analysis of

Parallel Manipulators by Using Extra-Sensors

151

(47 + k D⋅39) sums/subtractions and (4 + k D⋅3) square root evaluations, where k D is the

number of iterations required by the Dubrulle’s routine to converge; and the PD of 3 × 3

matrices via the routine proposed in (Higham, 1986) requires (48 + k H⋅63)

multiplications/divisions, (38 + k H⋅62) sums/subtractions and ( k H⋅3) square root evaluations,

where k H is the number of iterations required by Higham’s routine to converge. In practice,

simulations of the DPA solution of UPS-PMs employing both Dubrulle’s and Higham’s

routines show that k D > 3 and k H > 2 when solving Eq. (14.1), and that k D > 5 and k H > 5

when solving Eq. (16). Note that the solution of Eq. (16) requires more iterations than those

of Eq. (14.1) since matrix ˆR is closer to orthogonality than matrix C.

Finally, it is worth mentioning that both Dubrulle’s and Higham’s routines involve the

matrix inversion operation of either ˆR or C and, thus, both Eq. (14.1) and Eq. (16) require

such matrices to have full rank. Again, this is not the case whenever points Pi‘s ( i = 1, …, n)

are coplanar, and this requires resorting to either trick (2), which leads to a rather inaccurate

solution, or trick (3). In this latter case, once the SVD of either C or ˆR is calculated (i.e.

either C = UDV T or ˆ

T

R = UDV ), the solution of Eq. (14.1) and Eq. (16) is found as R = UV T.

Hence, generally, in order to find a unique and accurate solution of the DPA, the

computation of the SVD of either C or ˆR is anyway required.

5. Conclusions

This chapter addresses the solution of the direct position analysis (DPA) of parallel

manipulators. More specifically, it focuses on the determination of the actual configuration

of parallel manipulators, which have legs of type UPS (where U, S and P are for universal,

spherical and prismatic pairs respectively), by using extra-sensor data, that is a number of

sensor data which is greater than the number of manipulator degrees of freedom. First, an

extensive overview of the extra-sensor approaches that are available in the literature for the

solution of the manipulator direct position analysis is provided. Second, a general method is

described which makes it possible to solve accurately and in real-time the DPA of

manipulators having general architecture, general sensor layouts and sensor data affected

by measurement errors. The method, however, may suffer from singularities of the set of

sensor data. Third, a novel method is presented which, by exploiting a suitable sensor

layout, makes it possible to solve robustly, accurately and in real-time the direct position

analysis of manipulators having general architecture and sensor data affected by

measurement errors. A comparison with other methods based on mathematical proofs is

provided that shows the accuracy and the computational efficiency of the proposed novel

method.

6. References

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measurements, Proc. Eighth CISM-IFToMM Symposium on Theory and Practice of

Robots and Manipulators, pp. 69-78, Cracow, July 2-6 1990

Baron, L. & Angeles, J. (1994). The measurement subspaces of parallel manipulators under

sensor redundancy, ASME Design Automation Conf. , pp. 467-474, Minneapolis, 11-14

September 1994

Baron, L. & Angeles, J. (1995). The isotropic decoupling of the direct kinematic of parallel

manipulators under sensor redundancy, IEEE Int. Conf. on Robotics and Automation,

pp. 1541-1546, Nagoya, 25-27 May 1995

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Parallel Manipulators, Towards New Applications

Baron, L. & Angeles, J. (2000a). The direct kinematics of parallel manipulators under joint-

sensor redundancy. IEEE Trans. on Robotics and Automation, Vol. 16, No. 1, 12-19

Baron, L. & Angeles, J. (2000b). The kinematic decoupling of parallel manipulators using

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Bonev, I.A. & Ryu J. (2000). A new method for solving the direct kinematics of general 6-6

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Bonev, I.A.; Ryu, J.; Kim, S.-G. & Lee, S.-K. (2001). A closed-form solution to the direct

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Cappel, K.L (1967). Motion simulator. US Patent #3295224

Charles, P.A.-S. (1995). Octahedral machine tool frame. US Patent # 5392663

Cheok, K.C.; Overholt, J.L. & Beck, R.R. (1993). Exact Method for Determining the

Kinematics of a Stewart Platform Using Additional Displacement Sensors. Journal of

Robotic Systems, Vol. 10, No. 5, 689-707

Chiu, Y.J. & Perng, M.-H. (2001). Forward kinematics of a general fully parallel manipulator

with auxiliary sensors. Int. J. of Robotics Research, Vol. 20, No. 5, 401-414

Daniel, R.W.; Fischer, P.J. & Hunter, B. (1993). A High Performance Parallel Input Device.